Precision spun pulleys formed on CNC flow-forming and multi-roller spinning lines — a proven, lightweight replacement for cast iron pulleys, built to automotive OEM tolerance on IATF 16949-certified production lines.
Metal spinning takes a flat steel disc and forms it, under controlled roller pressure, over a rotating mandrel until it takes the profile of the finished pulley. JBMK runs this process on CNC-controlled multi-roller spinning and flow-forming machines with automatic playback profiling — the same tooling category used for our crankshaft and damper components — giving repeatable wall thickness and roundness across high production volumes.
Because the material is worked rather than cast or fully machined from bar stock, spun pulleys typically run 30–40% lighter than an equivalent cast-iron part, with no loss of torsional strength at the groove section. That weight reduction is the same "casting-to-sheet-metal conversion" engineering JBMK has supplied to global automotive OEMs for over a decade.
Cold rolling of grooves directly into the spun shell for up to 40% mass reduction versus cast.
Spinning mandrels designed and machined in our own toolroom, cutting lead time on new part introduction.
Dedicated CNC playback spinning capacity separate from our stamping and machining lines.
Every spun pulley family checked to G2.5 (ISO 1940) balance grade before release.
Typical envelope for spun pulley production — specific programs are engineered to the customer's drawing.
| Parameter | Range |
|---|---|
| Material | Carbon Steel (DD13 / SAPH440), Deep Drawing Quality steel |
| Diameter Range | Ø 45mm – Ø 220mm |
| Wall Thickness | 1.5mm – 4.5mm after forming |
| Roundness / Concentricity | ≤ 0.05 mm |
| Groove Profile | Single or multi-groove, PK / Poly-V, up to 12 grooves |
| Surface Treatment | Zinc Plating, Black E-coat, Phosphate Coating |
| Balancing | G2.5 per ISO 1940 |
See related components: Crankshaft Pulley, Damper Housing, and our Stamped Pulleys range for applications better suited to a pressed rather than spun profile.