Spin Forming Capability

Sheet Metal Spun Pulleys, Flow-Formed to OEM Tolerance

Precision spun pulleys formed on CNC flow-forming and multi-roller spinning lines — a proven, lightweight replacement for cast iron pulleys, built to automotive OEM tolerance on IATF 16949-certified production lines.

CNC spin-forming machine shaping a sheet metal spun pulley at JBMK

From Flat Steel Blank to Rotating Component

Metal spinning takes a flat steel disc and forms it, under controlled roller pressure, over a rotating mandrel until it takes the profile of the finished pulley. JBMK runs this process on CNC-controlled multi-roller spinning and flow-forming machines with automatic playback profiling — the same tooling category used for our crankshaft and damper components — giving repeatable wall thickness and roundness across high production volumes.

Because the material is worked rather than cast or fully machined from bar stock, spun pulleys typically run 30–40% lighter than an equivalent cast-iron part, with no loss of torsional strength at the groove section. That weight reduction is the same "casting-to-sheet-metal conversion" engineering JBMK has supplied to global automotive OEMs for over a decade.

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CNC Flow Forming

Cold rolling of grooves directly into the spun shell for up to 40% mass reduction versus cast.

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In-House Mandrel Tooling

Spinning mandrels designed and machined in our own toolroom, cutting lead time on new part introduction.

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9 Spinning & Flow-Forming Machines

Dedicated CNC playback spinning capacity separate from our stamping and machining lines.

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Dynamic Balancing Verified

Every spun pulley family checked to G2.5 (ISO 1940) balance grade before release.

Spinning Capability & Tolerance Range

Typical envelope for spun pulley production — specific programs are engineered to the customer's drawing.

Parameter Range
MaterialCarbon Steel (DD13 / SAPH440), Deep Drawing Quality steel
Diameter RangeØ 45mm – Ø 220mm
Wall Thickness1.5mm – 4.5mm after forming
Roundness / Concentricity≤ 0.05 mm
Groove ProfileSingle or multi-groove, PK / Poly-V, up to 12 grooves
Surface TreatmentZinc Plating, Black E-coat, Phosphate Coating
BalancingG2.5 per ISO 1940

Where JBMK Spun Pulleys Are Used

See related components: Crankshaft Pulley, Damper Housing, and our Stamped Pulleys range for applications better suited to a pressed rather than spun profile.

Request Spun Pulley Specifications

Send us your drawing or target weight/diameter and our engineering team will confirm feasibility on our spinning lines within 48 hours.

Request Spun Pulley Specifications →